Ford works with Viritech to develop fuel cell e-Transit

VIRITECH SECURES A MAJOR ROLE IN FORD’S THREE-YEAR HYDROGEN FUEL CELL E-TRANSIT TRIAL

·        Viritech will partner Ford in its project to develop a fleet of hydrogen fuel cell vehicles, in collaboration with BP, Ocado, Cygnet-Texkimp and Cambustion

·        This £16.3 million programme to develop zero-emission light commercial vehicles, will be part-funded by the Advanced Propulsion Centre (APC)

·        Viritech’s project contribution will include: Graph-Pro hydrogen pressure vessels, and its revolutionary Tri-Volt hydrogen powertrain architecture, for appraisal by Ford

Viritech is to play a major role in one of the UK’s most significant fuel cell hydrogen electric vehicle (FCHEV) projects: a programme to test the viability of fuel-cell versions of the UK’s best-selling commercial vehicle, the Ford Transit.

With the concern that Battery Electric Vehicles (BEV) will be unable to fulfil LCV use-cases that require high payloads, high daily energy consumption, extended range, or where there are limited opportunities for charging, FCHEV offers a zero-emissions alternative that can address these deficiencies.

Viritech will develop hydrogen pressure vessels using its proprietary integrated mounting system which reduces the cost and weight of fitting hydrogen pressure vessels to a vehicle. Current pressure vessels use external attachments which add weight, complexity and cost. Viritech’s breakthrough Graph-Pro design, integrates the mountings into the structure of the pressure vessel, so they can be bolted directly to the chassis.

In addition, Viritech will lead development of Type 5 hydrogen pressure vessels. These are not yet commercially available, but offer the prospect of a significant weight reduction, thanks to the removal of the inner tank liner currently used to prevent leakage.

Viritech’s Graph-Pro pressure vessel solution will be manufactured in the UK, and developed for volume manufacturing as FCHEVs become mainstream later this decade.

In addition, Ford will test Viritech’s revolutionary Tri-Volt hydrogen powertrain ecosystem. Tri-Volt represents a radically different approach to the architecture of hydrogen fuel cell powertrains. Unlike other systems which use fuel cells to charge batteries to extend their range, Tri-Volt uses the fuel cell as the prime mover when a vehicle is at a steady speed, and uses very small, high C-rate batteries to manage power during transient conditions (e.g. pulling away from rest or braking). High C-rate batteries are able to charge and discharge far more quickly than conventional batteries and produce much more power for short periods – e.g. a 6KWH battery pack can produce up to 600KW for 20-30 seconds.

The Tri-Volt eco-system is a combination of hardware and software, and includes an ultra-high-performance DC-DC Convertor with an HV bus connecting the fuel cell, battery pack and traction motor. This integrates these components into a single system, removing the need for separate DC-DC convertors for the fuel cell and for the battery pack, saving significant cost and weight.

Timothy Lyons, CEO of Viritech said,” We are delighted to be part of this hugely important research project. Believing that FCHEVs will play a vital role in decarbonising commercial vehicles, and that they will become a vital contributor to Sustainable Transportation, Viritech is proud to be at the forefront of the development of this critical technology. We are especially proud to be a key contributor to this important project with the manufacturer of the world’s best-selling cargo van. This will be a major demonstration of Viritech’s ground-breaking technology and an important opportunity to demonstrate the efficiency and relevance of FCHEVs.”

Notes to Editors:

About Viritech

Viritech are passionate cleantech engineers with the goal of becoming the world’s leading developer of high-performance hydrogen powertrain solutions.

Focussing on areas where hydrogen fuel cells offer immediate benefits, the company is currently developing hydrogen powertrains for trucks, vans and high-performance cars. This will be followed by applications for aircraft, marine and off-grid energy.

With an F1-derived engineering culture, focussed on agile innovation and the creation of valuable, licensable IP, Viritech’s business model is to design, prototype, test and license its technologies to global OEMs and Tier 1 suppliers.

About the Grant Funding

The Advanced Propulsion Centre (APC) collaborates with UK government, the automotive industry and academia to accelerate the industrialisation of technologies, supporting the transition to deliver net-zero emission vehicles. 

 Since its foundation in 2013, APC has funded 199 low-carbon projects involving 450 partners, working with companies of all sizes, and will have helped to create or safeguard over 55,000 jobs in the UK. The technologies developed in these projects are projected to save over 350 million tonnes of CO2, the equivalent of removing the lifetime emissions from 14.1 million cars.

 With its deep sector expertise and cutting-edge knowledge of new propulsion technologies, APC’s role in building and advising project consortia helps projects start more quickly and deliver increased value. In the longer term, its work to drive innovation and encourage collaboration is building the foundations for a successful and sustainable UK automotive industry.

 

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Viritech and Haydale to Extend Cooperation in Hydrogen Pressure Vessels